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I've moved from constant contact to Drupal Simplenews/Mimemail/SMTP. Previously the open rate was around 50% for constant contact, but now it's 4-5% for the same list via the mentioned setup. Mail is getting out from the server, but it's having an issue anyway.

Here's the setup: -The e-mail list consists of approximately 80,000 addresses which is queued at 10,000 e-mails per cron run (which runs hourly).

-The server is a Dual Core2Quad machine with 2GB of RAM.

-When mail is being sent, the mail queue will usually go up to ~1000 at the beginning of the hour before reducing to ~250 by the time the next cron occurs.

-Newsletter is themed to display custom style for newsletter on send

-Newsletter is received by some, but appears to be bounced by many (based on low open rate_

-I've added SPF, domain keys, and a PTR record to the DNS

-Server hostname (listed in ptr) is different from hosted domain

-Very low spam number via Spamassassin

-IP and domain are not blacklisted

-Mail goes out via SMTP module on delivery.

Any ideas?

A: 

I've never had a good experience trying to rely on Simplenews. The issue with Drupal cron here is that you're also competing with everything else in Drupal during cron trying to process.

I moved everything to Campaign Monitor.

Kevin
As mentioned the mail is not getting choked or having issues with load, it is just not having success delivering the mail. Moving to campaign monitor isn't an option here, we want an integrated solution.
Ron Williams
It is integrated though, depending on your definition of integrated. The Campaign Monitor module integrates with the Drupal application and allows anon/auth opt into newsletters and tracked in the User account in Drupal with a handful of options, including showing archived newsletters. It's pretty handy, not to mention being able to have a very customized email template and analytics tracking on emails. http://drupal.org/project/campaignmonitor
Kevin

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