More and more tools are supporting AES-encrypted ZIP files. It works, it's secure.
EDIT2: You can use DotNetZip from PHP to dynamically generate AES-encrypted zip archives from PHP. DotNetZip is a .NET library that is designed for .NET languages (C#, VB, etc). It runs only on Windows :(. But DotNetZip does AES, and it's free, and it works from PHP.
This is the code I used. (PHP v5.2.9 on Win32)
<?php
try
{
$fname = "zip-generated-from-php-" . date('Y-m-d-His') . ".zip";
$zipOutput = "c:\\temp\\" . $fname;
$zipfact = new COM("Ionic.Zip.ZipFile");
$zip->Name = $zipOutput;
$dirToZip= "c:\\temp\\psh";
# Encryption: 3 => 256-bit AES.
# 2 => 128-bit AES.
# 1 => PKZIP (Weak).
# 0 => None
$zip->Encryption = 3;
$zip->Password = "AES-Encryption-Is-Secure";
$zip->AddDirectory($dirToZip);
$zip->Save();
$zip->Dispose();
if (file_exists($zipOutput))
{
header('Cache-Control: no-cache, must-revalidate');
header('Content-Type: application/x-zip');
header('Content-Disposition: attachment; filename=' . $fname);
header('Content-Length: ' . filesize($zipOutput));
readfile($zipOutput);
unlink($zipOutput);
}
else
{
echo '<html>';
echo ' <head>';
echo ' <title>Calling DotNetZip from PHP through COM</title>';
echo ' <link rel="stylesheet" href="basic.css"/>';
echo ' </head>';
echo '<body>';
echo '<h2>Whoops!</h2>' . "<br/>\n";
echo '<p>The file was not successfully generated.</p>';
echo '</body>';
echo '</html>';
}
}
catch (Exception $e)
{
echo '<html>';
echo ' <head>';
echo ' <title>Calling DotNetZip from PHP through COM</title>';
echo ' <link rel="stylesheet" href="basic.css"/>';
echo ' </head>';
echo '<body>';
echo '<h2>Whoops!</h2>' . "<br/>\n";
echo '<p>The file was not successfully generated.</p>';
echo '<p>Caught exception: ', $e->getMessage(), '</p>', "\n";
echo '<pre>';
echo $e->getTraceAsString(), "\n";
echo '</pre>';
echo '</body>';
echo '</html>';
}
?>
I had to modify DotNetZip to make it work with PHP: I had to make the Name property read/write, and I had to make it COM-callable. This change is first available in the v1.8.2.3 release.